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Re: More worries - cracked gas tank. [Re: SimonH] #595578
18/09/19 08:05 AM
18/09/19 08:05 AM
Joined: May 2015
Posts: 960
Oxon
PaulV Offline
Talk Morgan Regular
PaulV  Offline
Talk Morgan Regular

Joined: May 2015
Posts: 960
Oxon
Originally Posted by SimonH
Well I was sent a pair of tanks to repair from one of the dealers....

After pressure testing to find the cracks/leaks. both in the mounts and in the tank body itself, the original IMO flimsy mounting brackets were cut off, and the original welds linished flat, large load spreading patches were then welded on to the tank body before fabricating new more substantial mounts from a far higher strength material , which were then welded in place

Simon @ SiFab

Very nice job - hope mine are being done to a similar standard. (Or maybe they are mine? wink )

Re: More worries - cracked gas tank. [Re: PaulV] #595582
18/09/19 08:28 AM
18/09/19 08:28 AM
Joined: Nov 2011
Posts: 3,077
Australia - NSW Mid North Coas...
OZ 4/4 Online content
Talk Morgan Addict
OZ 4/4  Online Content
Talk Morgan Addict

Joined: Nov 2011
Posts: 3,077
Australia - NSW Mid North Coas...
Originally Posted by PaulV
Originally Posted by SimonH
Well I was sent a pair of tanks to repair from one of the dealers....

After pressure testing to find the cracks/leaks. both in the mounts and in the tank body itself, the original IMO flimsy mounting brackets were cut off, and the original welds linished flat, large load spreading patches were then welded on to the tank body before fabricating new more substantial mounts from a far higher strength material , which were then welded in place

Simon @ SiFab

Very nice job - hope mine are being done to a similar standard. (Or maybe they are mine? wink )

Well done. Sounds like a spot on job


A Morgan Identified Fastidious Owner...
2011 4/4 Bespoke, 1981 Delorean, Auburn Boat Tail
Re: More worries - cracked gas tank. [Re: PaulV] #595611
18/09/19 10:29 AM
18/09/19 10:29 AM
Joined: Feb 2010
Posts: 713
S
SimonH Offline
Talk Morgan Regular
SimonH  Offline
Talk Morgan Regular
S

Joined: Feb 2010
Posts: 713
Originally Posted by PaulV
Originally Posted by SimonH
Well I was sent a pair of tanks to repair from one of the dealers....

After pressure testing to find the cracks/leaks. both in the mounts and in the tank body itself, the original IMO flimsy mounting brackets were cut off, and the original welds linished flat, large load spreading patches were then welded on to the tank body before fabricating new more substantial mounts from a far higher strength material , which were then welded in place

Simon @ SiFab

Very nice job - hope mine are being done to a similar standard. (Or maybe they are mine? wink )


I think they probably are yours....

Simon @ SiFab

Re: More worries - cracked gas tank. [Re: DocNik] #595631
18/09/19 01:35 PM
18/09/19 01:35 PM
Joined: May 2015
Posts: 960
Oxon
PaulV Offline
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PaulV  Offline
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Joined: May 2015
Posts: 960
Oxon
Thanks Simon!

Re: More worries - cracked gas tank. [Re: DocNik] #605079
26/11/19 12:59 AM
26/11/19 12:59 AM
Joined: Feb 2018
Posts: 253
SW Iowa, U.S.A.
Bitsobrits Online content
Learner Plates Off!
Bitsobrits  Online Content
Learner Plates Off!

Joined: Feb 2018
Posts: 253
SW Iowa, U.S.A.
So one more "happy" customer to add to the cracked tank brigade. Fortunately no fuel leaks yet, and also something found during end of season servicing so should not lose quality road time. Still, I find Morgans design of gas tank mounting/support to be utterly ridiculous. BTW-my car has about 9k miles.

[Linked Image]

[Linked Image]


Steve
2012 M3W #458
SW Iowa

Re: More worries - cracked gas tank. [Re: Bitsobrits] #605086
26/11/19 06:33 AM
26/11/19 06:33 AM
Joined: Nov 2011
Posts: 3,077
Australia - NSW Mid North Coas...
OZ 4/4 Online content
Talk Morgan Addict
OZ 4/4  Online Content
Talk Morgan Addict

Joined: Nov 2011
Posts: 3,077
Australia - NSW Mid North Coas...
Oh Dear, look at the cracks and corrosion.
Good you caught this early


A Morgan Identified Fastidious Owner...
2011 4/4 Bespoke, 1981 Delorean, Auburn Boat Tail
Re: More worries - cracked gas tank. [Re: DocNik] #605089
26/11/19 08:01 AM
26/11/19 08:01 AM
Joined: Aug 2013
Posts: 1,343
Cheshire, UK
nippymog Offline
Has a lot to Say!
nippymog  Offline
Has a lot to Say!

Joined: Aug 2013
Posts: 1,343
Cheshire, UK
Remember to check the tank strap tension while you are in there

Re: More worries - cracked gas tank. [Re: DocNik] #605103
26/11/19 09:34 AM
26/11/19 09:34 AM
Joined: Mar 2014
Posts: 941
Leicestershire, UK
Bunny Offline
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Bunny  Offline
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Joined: Mar 2014
Posts: 941
Leicestershire, UK
Looks like you've caught it in time Bitsobrits. The cracks are no worse than the ones on my car before I addressed the issue. My recommendation would be to bond in reinforcing plates as described somewhere in the distant past on this thread. Oh, AND tighten your straps!


Andy
Re: More worries - cracked gas tank. [Re: DocNik] #605120
26/11/19 12:36 PM
26/11/19 12:36 PM
Joined: Feb 2019
Posts: 888
New River Valley, VA
rcmatt Offline
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rcmatt  Offline
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Joined: Feb 2019
Posts: 888
New River Valley, VA
Those pictures show how flimsy they made the bracket.....


Rodger
2018 M3W "Dreamers on the Rise"
2004 Plus 8 (wife's)
old Goldwings and a couple of Harleys
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