Talk Morgan
Posted By: TBM Alternator Wiring help? - 04/04/22 12:43 PM
I'm fitting a new uprated alternator and am a bit confused with the wiring in my car!

This is the wiring diagram (from GOMOG). I have a two wire alterantor. There should be a large gauge brown wire that goes to a post on the starter solenoid, and from there another brown wire goes to the ammeter. I have that Brown wire that goes to the Ammeter. The back of my Ammeter has two Brown Wires and two Brown/White wires as per the diagram.

[Linked Image]

However on mine I have a Brown/White wire that goes from the alternator into car. It then somehow has connectivity with the two Brown/White wires connected to the ammeter but I think the two brown/white wires on the back of the ammeter are a smaller guage. When the thick Brown/White wire is disconnected from the ammeter, the lights and ignition still work fine. When I turn the ignition on, there is 12V at the 'alterator' end of the thicker Brown/White wire.

[Linked Image]

The current wiring works (as in everything runs and the battery charges OK) although I never get much movement from the ammeter.needle.

I'm thinking that I just create a new brown wire from the Alternator to the starter solenoid post and then cap off the previous Brown/White.

Any thoughts?
Posted By: Jack & Jill 602 Re: Alternator Wiring help? - 04/04/22 02:04 PM
On our 1985 4/4 the ammeter is wired through an additional "starter relay" not shown on your diagrams.
The wiring diagram in our car's handbook also shows this relay.
Might this help explain what is going on?
Posted By: TBM Re: Alternator Wiring help? - 04/04/22 02:36 PM
Originally Posted by Jack & Jill 602
On our 1985 4/4 the ammeter is wired through an additional "starter relay" not shown on your diagrams.
The wiring diagram in our car's handbook also shows this relay.
Might this help explain what is going on?


Had a look a the wiring diagram on GoMog and I have none of those relays - completely different system unfortunately.

I'm thinking that the GoMog wiring diagram is actually wrong. From what I'm reading, an ammeter needs to sit between the output wire of the alternator and the battery.

I've looked at an earlier wiring diagram for a dynamo car, and the Brown/White goes from the dynamo, to the Ammeter, and then a Brown goes to the battery terminal Starter solenoid. That mirrors the route my wiring takes (albeit with an Alternator) so seems to suggest that my car wiring is correct.

[Linked Image]

I think I'll add a couple of extra piggyback wires to and from the Alternator to cope with the increased ampage of the new alternator.
Posted By: Arwyn Williams Re: Alternator Wiring help? - 04/04/22 03:35 PM
What alternator is it?

Why the upgrade?

Arwyn
Posted By: RichardV6 Re: Alternator Wiring help? - 04/04/22 03:37 PM
The cable you have floating in your lower picture is main positive alternator output usually labelled as B+ on alternator. It should be the thickest one and brown/white in colour. It goes to load side of ammeter with other brown/white wires. The battery side of ammeter has plain brown wires one of which goes to battery via the common connection point of starter solenoid.

If in doubt just remember the battery feeds start system and maybe horn directly and loads (ignition, lights and hazard) via ammeter. If you're unsure of ammeter connections it doesn't matter if you get them the wrong way around as long as all brown go to one side and all brown/white to the other, it will simply work in reverse with regard to charge/discharge.

Smaller brown/yellow wire goes from I or AL connection on alternator to charge warning light of course fed by ignition so it comes on before engine is started. Presence of (3w) bulb is important as it provides initial field current to kick-start alternator once engine running.

Hope this makes sense.

BTW the top picture shows alternator output connected directly to battery so it could not possibly show charge current into battery on centre zero ammeter.


Posted By: TBM Re: Alternator Wiring help? - 04/04/22 04:09 PM
Originally Posted by Arwyn Williams
What alternator is it?


It's a Wosp LMA 259.
Posted By: TBM Re: Alternator Wiring help? - 04/04/22 04:14 PM
Originally Posted by RichardV6
The cable you have floating in your lower picture is main positive alternator output usually labelled as B+ on alternator. It should be the thickest one and brown/white in colour. It goes to load side of ammeter with other brown/white wires. The battery side of ammeter has plain brown wires one of which goes to battery via the common connection point of starter solenoid.

If in doubt just remember the battery feeds start system and maybe horn directly and loads (ignition, lights and hazard) via ammeter. If you're unsure of ammeter connections it doesn't matter if you get them the wrong way around as long as all brown go to one side and all brown/white to the other, it will simply work in reverse with regard to charge/discharge.

Smaller brown/yellow wire goes from I or AL connection on alternator to charge warning light of course fed by ignition so it comes on before engine is started. Presence of (3w) bulb is important as it provides initial field current to kick-start alternator once engine running.

Hope this makes sense.

BTW the top picture shows alternator output connected directly to battery so it could not possibly show charge current into battery on centre zero ammeter.




Thank you - yes I've come to the conclusion that my car is wired correctly and the wiring diagram on Gomog is incorrect.

When I first had her I swapped the alternator bulb for an LED in error. The correct 3W went back in!
Posted By: RichardV6 Re: Alternator Wiring help? - 04/04/22 04:28 PM
There was a short interim period TBM when alternators were first introduced where they kept the centre zero ammeter. As alternator output currents quickly crept up it didn't take long for them to be displaying off the scale charge currents so they were done away with and alternator output then did go direct to be battery.

TBH loosing the ammeter is a blessing electrically (but maybe not for originality) as bad connections to same won't inhibit alternator charge current.
Posted By: TBM Re: Alternator Wiring help? - 04/04/22 04:39 PM
Yeah, I'd prefer a voltmeter but I don't think there's one that fits into the quadrant gauge.
Posted By: RichardV6 Re: Alternator Wiring help? - 04/04/22 06:34 PM
This is a rare example of the transition to alternator charging. In this case on a later Series 2a Land Rover where the Smiths segmented gauge cluster houses a voltmeter. Probably rocking horse poop category now as alternators were initially an option, but who knows.

[Linked Image]
Posted By: bilibib Re: Alternator Wiring help? - 04/04/22 06:44 PM
Originally Posted by Jack & Jill 602
On our 1985 4/4 the ammeter is wired through an additional "starter relay" not shown on your diagrams.
The wiring diagram in our car's handbook also shows this relay.
Might this help explain what is going on?

Surely wasn't your car originally fitted with a voltmeter ? not an ammeter.
Posted By: RichardV6 Re: Alternator Wiring help? - 05/04/22 07:39 AM
Originally Posted by bilibib
Originally Posted by Jack & Jill 602
On our 1985 4/4 the ammeter is wired through an additional "starter relay" not shown on your diagrams.
The wiring diagram in our car's handbook also shows this relay.
Might this help explain what is going on?

Surely wasn't your car originally fitted with a voltmeter ? not an ammeter.

It seems the early Lucas 11ac alternator with its complicated external voltage regulation was fitted to Morgan's until at least 1984 according to various wiring diagrams. These models seemed to continue using ammeters although Land Rover (from which we can often draw parallels) when they offered this alternator switched to voltmeters in the late 60's as shown above.

I think Jack's assumption the ammeter is wired "through" the starter relay is a red herring. The battery side ammeter terminal (brown wires) is just used as convenient connection point for main power to relay which then triggers starter solenoid. No current flows through ammeter when starter is operated therefore.
Posted By: Graham, G4FUJ Re: Alternator Wiring help? - 05/04/22 08:05 AM
Pretty sure my '76 did not have an external voltage regulator. Of course, as I was not the first or even 4th owner, a newer alternator may well have been fitted smile
Posted By: Image Re: Alternator Wiring help? - 05/04/22 08:13 AM
My '75 doesn't have a separate regie .... same proviso though .... it's been about a while and may have been modded.

K
Posted By: TBM Re: Alternator Wiring help? - 05/04/22 08:23 AM
The more I think about it, I might just bypass the ammeter and connect the lead direct to the battery post on the solenoid. Will get maximum charge to the battery,and not risk any thermal issues with the ammeter wiring.
Posted By: RichardV6 Re: Alternator Wiring help? - 05/04/22 08:27 AM
Makes sense electrically thumbs
Posted By: Arwyn Williams Re: Alternator Wiring help? - 05/04/22 09:06 AM
The issue surrounding the wiring diagrams is that Morgan used the same wiring diagrams for a Plus 8 (which had an externally regulated alternator) and the 4/4 (which didn't)!

The Ford crossflow never used an externally regulated alternator.

Makes sense wiring it to the battery post on the solenoid.

On the crossflow rally cars we used a compact alternator from a Kubota, very light and powerful (60A to 95A) and cheap too - about 75 quid from the local Kubota dealers.

Arwyn
Posted By: TBM Re: Alternator Wiring help? - 05/04/22 10:41 AM
Thanks for all the help.

All wired up using flexi 16mm2 110AMP cable direct to solenoid. While I was fiddling I also finally got round to fitting a strip fuse on the main brown cable (as recommended!).

Although not properly connected, there appears to still be conectivity between the two posts on the ammeter so will leave 'as is' for the time being. If any problems,I'll piggy back both wires on the same post. I've capped off the old alternator wire but left it, in case I ever want to revert back.
Posted By: RichardV6 Re: Alternator Wiring help? - 05/04/22 12:44 PM
Sorry to do this thread to death but just been given this link.

It contains this very clear pictorial diagram of a 1972 4/4 11AC alternator and ignition wiring.

[Linked Image]
Posted By: TBM Re: Alternator Wiring help? - 05/04/22 01:00 PM
In true Morgan style, mine is1972 but had an ACR alternator - only two wire and no Warning light relay/ Alternator Relay or Alternator Regulator. smile

The wiring diagram in my first post was for a 1973 4/4 and apart from the errant Brown wire is correct for mne. Mine is registed Dec 72 so they may have changed from AC to ACR towards the end of 1972,
Posted By: Arwyn Williams Re: Alternator Wiring help? - 05/04/22 01:27 PM

Mine is 1971, been in the family since new and has an ACR alternator

Arwyn
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