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Joined: Dec 2008
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DaveW Offline OP
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I spoke too soon that the Roadster had behaved impeccably............but it did get us home OK.
On the way to the event on Sunday, we heard a loud pinging noise, like a hammer hitting a tube, from the nearside rear. The road wasn't especially bumpy, and I wondered if a spoke had snapped. On later inspection the spokes were intact and the Morgan drove normally, so I though no more about it. A large stone hitting the exhaust could cause such a noise.

However, I've spent today cleaning the Roadster, including underneath, and I found that the offside lower shock absorber mounting, which connects the damper to the brake backplate has sheared off. It's not a great design, as the bolt holes are on the edge of the metal plate, but the direct acting force - you would imagine - would be down. But the way this bracket has fractured shows a sideways force at work.
I have ordered both sides, but will be off the road until the factory can supply. Look at the top edge of the left hand small piece and you can see a badly finished sawtooth pattern, ideal for encouraging a stress fracture.


From the side you can see how this bracket has been bent:


And here is the other side, which looks sound, but there isn't much metal around those holes!


What is amazing is that we motored over 400 miles with the offside damper totally disconnected. It never banged and there were some periods at fairly high speed round corners, and it never felt twitchy. There was no sign of the damage.
With hindsight, the only thing I do recall was that under hard acceleration, it seemed to squat more than normal at the rear. I put that down to the luggage. innocent
From now on I won't worry so much about the number of clicks..............


DaveW
'05 Red Roadster S1
'16 Yellow (Not the only) Narrow AR GDI Plus 4
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Oooh! Ouch! That looks pretty nasty! Think I'll give mine a good look over tomorrow. Wonder if they upgraded that bracket at all on later Roadsters (mine's an '11)? She had a pretty good caning at The 'Combe last month.

Apart from a brake squeal I didn't have before, I've not noticed anything untoward. Suspect we've "cooked" the pads - they certainly smelled pretty hot. Anyone any experience of upgrading pads? Is it "Green Stuff" or something like that I need? (Seem to remember reading about them in a post here some time past).

Last edited by vincentvg; 21/08/13 06:16 PM. Reason: added a ?

Nick
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DaveW Offline OP
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All I can tell you nick is that my Roadster came with Greenstuff, so I had nothing 'before' to compare with. But the yellow 4/4 has far sharper brakes than the Roadster. It has the later calipers, and standard pads but that shouldn't explain why such a big difference.


DaveW
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Green Stuff are good but perhaps if you want top be more spirited some one said Yellow Stuff (not as hard as the Red ones).


Keith

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Dave.. my metalwork (and technical drawing!) teacher would have smacked me over the head (they did in those days) if I made (designed) something like that! banghead


Keith

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Originally Posted By minikeefy
Dave.. my metalwork (and technical drawing!) teacher would have smacked me over the head (they did in those days) if I made (designed) something like that! banghead


I agree, very poor design. Seen better shed work.


Martin (Deano)
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Not good that!

J, better check the brackets on your new Black Beauty!


Graham (G4FUJ)

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G...I was just thinking the same...although at less than 800 miles they should be safe!


Jays
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Originally Posted By minikeefy
Dave.. my metalwork (and technical drawing!) teacher would have smacked me over the head (they did in those days) if I made (designed) something like that! banghead

It has been redesigned but it can still break



Ken
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DaveW Offline OP
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Eek!
I've ordered both sides in case they changed it. I don't like the idea of odd brackets, even if only I know!!!


DaveW
'05 Red Roadster S1
'16 Yellow (Not the only) Narrow AR GDI Plus 4
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