|
8 members (Clipper, Moggo, waikiore, MartinB60, Rex_tulips, DavidR, ITP, LE52MOG),
406
guests, and
43
robots. |
|
Key:
Admin,
Global Mod,
Mod
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SORN
by OldSkrote - 31/07/25 02:07 PM
|
|
|
Forums34
Topics48,376
Posts813,549
Members9,215
| |
Most Online1,046
Aug 24th, 2023
|
|
|
There are no members with birthdays on this day. |
|
|
|
Joined: Feb 2010
Posts: 1,415
Has a lot to Say!
|
Has a lot to Say!
Joined: Feb 2010
Posts: 1,415 |
I don't think this is that far from main stream and cardboard templates will be a thing of the past.
The advantage with 3D printing templates, is that they are, well 3D! Heres some of mine for cutting out various tubes on Morgan radiators  Simon @ SiFab.co.uk
Simon @ Sifab.co.uk
Sifabtemporary@gmail.com
|
|
|
|
|
Joined: Apr 2008
Posts: 11,875 Likes: 139
Scruffy Oik Member of the Inner Circle
|
|
OP
Scruffy Oik Member of the Inner Circle
Joined: Apr 2008
Posts: 11,875 Likes: 139 |
3d print yourself some cutting templates and jigs....
Good plan, I might need to make a jig or something to help aling the front wings, they are going to be much more difficult to align than the rears. The last thing I printed was a little pair of pliers, I needed to grab somethig that was teflon-coated, and didn't want to scratch the coating. They are quite surprisingly strong. 
Tim H.
1986 4/4 VVTi Sport, 2002 LR Defender, 2022 Mini Cooper SE
|
|
|
|
|
Joined: Apr 2008
Posts: 11,875 Likes: 139
Scruffy Oik Member of the Inner Circle
|
|
OP
Scruffy Oik Member of the Inner Circle
Joined: Apr 2008
Posts: 11,875 Likes: 139 |
A good start. Were the rear wings held on with mild steel screws and nuts (ex-wife), stainless nuts and screws or self-appointed. Whichever were used, I presume that they came off easily. The wings were last off the car in 2011, when Kevin Vernon fitted a new chassis, and he reassembled with stainless fasteners done the old way, with the heads of the bolts inside underneath the upholstery, protruding through the wheel arch with nuts on the inside. They came apart very easily, they had been well-lubed with Copaslip. To make reassembly easier, I'm switching to the current MMC method of fixing the wings which is to use threaded inserts screwed into the wood of the wheel arch and secured with epoxy. Then I'll use M6 stainless setscrews with stainless and rubber penny washers to hold the wings in place.
Tim H.
1986 4/4 VVTi Sport, 2002 LR Defender, 2022 Mini Cooper SE
|
|
|
|
|
Joined: Apr 2009
Posts: 1,036
Has a lot to Say!
|
|
Has a lot to Say!
Joined: Apr 2009
Posts: 1,036 |
I wasn't aware that Morgan had adopted this fixing method but it makes sense.
What is the thread size and what material are the inserts Tim.
|
|
|
|
|
Joined: Apr 2008
Posts: 11,875 Likes: 139
Scruffy Oik Member of the Inner Circle
|
|
OP
Scruffy Oik Member of the Inner Circle
Joined: Apr 2008
Posts: 11,875 Likes: 139 |
I wasn't aware that Morgan had adopted this fixing method but it makes sense.
What is the thread size and what material are the inserts Tim. The internal thread size is M6, and the fitter at the factory told me they drill the wings M8 to install them. I'm using zinc-plated D-type inserts like these
Tim H.
1986 4/4 VVTi Sport, 2002 LR Defender, 2022 Mini Cooper SE
|
|
|
|
|
Joined: Apr 2009
Posts: 1,036
Has a lot to Say!
|
|
Has a lot to Say!
Joined: Apr 2009
Posts: 1,036 |
Thanks Tim. I used similar items (M8 brass) when I designed and built our oak kitchen island as I wanted the ability to disassemble it if ever we moved.
|
|
|
|
|
Joined: Dec 2008
Posts: 21,871 Likes: 168
Roadster Guru Member of the Inner Circle
|
|
Roadster Guru Member of the Inner Circle
Joined: Dec 2008
Posts: 21,871 Likes: 168 |
Nice work so far Tim. Your inner wing is looking very clean. I'm impressed!, and looking forward to how this pans out. 
DaveW
'05 Red Roadster S1
'16 Yellow (Not the only) Narrow AR GDI Plus 4
|
|
|
|
|
Joined: May 2014
Posts: 2,774
Talk Morgan Expert
|
|
Talk Morgan Expert
Joined: May 2014
Posts: 2,774 |
Go Tim Go! Good to see the project has started. If you need a hand let me know. I'll send the Mrs round .. 
Steve
|
|
|
|
|
Joined: Oct 2013
Posts: 6,723 Likes: 2
Talk Morgan Sage
|
|
Talk Morgan Sage
Joined: Oct 2013
Posts: 6,723 Likes: 2 |
I can't wait until you use that gadget you bought at the NEC last year, Tim.. 
Steve
|
|
|
|
|
Joined: Jan 2012
Posts: 14,976 Likes: 1
Member of the Inner Circle
|
|
Member of the Inner Circle
Joined: Jan 2012
Posts: 14,976 Likes: 1 |
Richard
1976 4/4 4 Seater
|
|
|
|
|
