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Wales
by Joske Vermeule, September 1
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Forums39
Topics49,911
Posts838,139
Members9,635
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Most Online1,063 Jun 14th, 2026
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Joined: Jun 2015
Posts: 2,095 Likes: 75
Talk Morgan Expert
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Talk Morgan Expert
Joined: Jun 2015
Posts: 2,095 Likes: 75 |
Having checked the filler plug could actually be removed from the access hole I cut in the gearbox housing I made up this cover plate. ![[Linked Image]](https://i.imgur.com/tBcDXmT.jpg) I lined the inside with a couple of strips of self amalgamating tape to provide a waterproof seal when tightened down. Could be useful to a future owner if you wrote the purpose on the cover with felt tip pen? Also, a note to others…be careful if you fold back the gearbox tunnel leather and insulation. If too tightly, the insulation can crease and may show up as a wrinkle when folded back into place.
Doug 2011 Plus 4 in Rich Maroon
1972 750 “ComDom” sprinter 1958 Triton 650 1992 Triumph Trophy 900
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Joined: Feb 2016
Posts: 8,702 Likes: 416
Needs to Get Out More!
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Needs to Get Out More!
Joined: Feb 2016
Posts: 8,702 Likes: 416 |
Morton is a keeper Doug. In a hopefully distant future I want the access to be a pleasant surprise in the unlikely event a future owner decides to change oil 
Richard
2018 Roadster 3.7 1966 Land Rover S2a 88 2024 Royal Enfield Guerrilla 450 1945 Guzzi Airone
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Joined: Jun 2015
Posts: 2,095 Likes: 75
Talk Morgan Expert
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Talk Morgan Expert
Joined: Jun 2015
Posts: 2,095 Likes: 75 |
I am just reviving this post following my experience in greasing the U/Js on my 2011 Plus 4, one of the first with the MX5 box. I decided to have a go at making an access hole, and using the above post, thought that the dimensions might well suffice for a plus 4 too, as I believe it shares the same chassis as the Roadster.There begins my folly! Using the same datum points as the back edge and top of the cross member in the footwell, I easily cut a 52mm hole at 13mm in front of the datum and 110mm above. It was then evident that the U/J was nowhere to be seen. But by finger poking, it was clear that it was quite a way backwards from the hole. Searching on TM is not always productive, so I then did a google search for “prop shaft grease nipples”and found a result referring to a posting on TM. This was posted by”Jays” on 11/2/16 ref# 340011. This contained a series of photos from the factory of different prop shafts. Surprise, surprise…the Roadster is indeed very different to the plus4 and 4/4. Whilst the Roadster has two grease nipples up front (one for the u/j spider and the other at the rear end of the joint for the sliding splines), the 4 and 4/4/only have one nipple for the spider unit and it looks as if the sliding action takes place where the shaft goes in to gearbox itself. Interestingly, there is no mention of this on Gomog either. The general advice there is that all Morgan propshafts have 3 nipples, one at the back and two at the front! So that needs some correction. (Lorne??) Anyway, back to my car, I now drilled another hole but this time still at 110mm above datum but now 80mm behind the back edge of the cross member. The UJ was now revealed with the nipple a little bit forward of my hole. That was a good thing as the nipple on the spider was pointing at about 45 degrees towards the rear. This enable me to attach my grease gun, complete with g-coupler, and the other hole was useful to poke a finger in to guide it onto the nipple. The joint was quite dry and took several pumps before a tell tale amount exuded from each bearing, whereupon I ceased. So job done and I hope this may be of use to other plus 4 owners, to avoid the mistake I initially made. There is always the chance of course, that the spider could have been installed the other way round with the nipple pointing 45degrees forward, in which case the hole could still end up in slightly the wrong place, but its all covered over in the end, so no matter.
Doug 2011 Plus 4 in Rich Maroon
1972 750 “ComDom” sprinter 1958 Triton 650 1992 Triumph Trophy 900
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Joined: Feb 2016
Posts: 8,702 Likes: 416
Needs to Get Out More!
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Needs to Get Out More!
Joined: Feb 2016
Posts: 8,702 Likes: 416 |
In fairness Doug the thread title specifically mentions 3.7 Roadsters, all fitted with the bulky MT82 gearbox not to mention having a unique chassis. The dimensions I measured were never going to be the same for other models therefore. Glad you got it sorted though and interesting point about the sliding shaft length taking place within gearbox output shaft 
Richard
2018 Roadster 3.7 1966 Land Rover S2a 88 2024 Royal Enfield Guerrilla 450 1945 Guzzi Airone
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Joined: Jun 2015
Posts: 2,095 Likes: 75
Talk Morgan Expert
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Talk Morgan Expert
Joined: Jun 2015
Posts: 2,095 Likes: 75 |
In fairness Doug the thread title specifically mentions 3.7 Roadsters, all fitted with the bulky MT82 gearbox not to mention having a unique chassis. The dimensions I measured were never going to be the same for other models therefore. Glad you got it sorted though and interesting point about the sliding shaft length taking place within gearbox output shaft  Yes, not blaming anyone but myself. I took a chance….but hopefully others will now be better informed from my experience. I thought that all 3.7 s were same chassis and had MX5, so another lesson learned for us all. Many thanks.
Doug 2011 Plus 4 in Rich Maroon
1972 750 “ComDom” sprinter 1958 Triton 650 1992 Triumph Trophy 900
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Joined: Nov 2015
Posts: 8,701 Likes: 501
Just barreling along Needs to Get Out More!
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Just barreling along Needs to Get Out More!
Joined: Nov 2015
Posts: 8,701 Likes: 501 |
I suspect a standard MX5 'box wouldn't last long in a 3.7 driven with verve
Jon M
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