I wanted to wrap my headers because it was part of the look I am going for with my M3W. To do the job correctly you have to remove the pipes. The thought of doing this was scary for me at first, but I wanted wrapped headers and my friend who was going to wrap them for me said I had to remove the pipes for him to do it. Since I was going to have the pipes off, I decided I might as well remove the cats and baffles as well.
First you remove the O2 sensor.
Loosen the clamp between the pipe and header.
Unbolt the pipe mounts.
Pull the pipes apart by wiggling and twisting. The residue on this joint is Anti-seize. This product keeps metal pieces from corroding together, so that you can get them apart again if you ever need to. Before you reassemble, you will need to completely clean this off with ultra-fine steel wool and reapply a fine fresh coat. A little goes a long way.
Tail pipe removed.
It is really not that difficult to take this off.
... continued in next post...