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Wales
by Joske Vermeule, September 1
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Forums39
Topics49,896
Posts837,985
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Most Online1,063
Jun 14th, 2026
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Joined: Jan 2014
Posts: 462
Learner Plates Off!
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Learner Plates Off!
Joined: Jan 2014
Posts: 462 |
when using a hole saw to open up the baffles, I've been told to use a very slow turning speed of the hole saw to cut open the baffles. if you do it at a fast speed the baffle metal hardens and the hole saw dulls up very fast.
JV Sclafani
Boca Raton, FL
'13 M3W Metallic Orange Pearl
128CI Steered by Empire - Riding on Ohlins
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Joined: Apr 2016
Posts: 23
New to Talk Morgan
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OP
New to Talk Morgan
Joined: Apr 2016
Posts: 23 |
Has anyone removed just the front baffles? If so, is the car too noisy now?
Thanks
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Joined: Sep 2010
Posts: 2,433 Likes: 17
Talk Morgan Expert
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Talk Morgan Expert
Joined: Sep 2010
Posts: 2,433 Likes: 17 |
Presume it's a cut and reweld job ?
Does one remove the baffles or just cut a hole in them?
1969 4/4
1995 plus 8
1996 Plus 4 4seater
2002 Aero S1
2013 M3W
2014 Plus 8
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Joined: Apr 2016
Posts: 23
New to Talk Morgan
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OP
New to Talk Morgan
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Posts: 23 |
You remove them with a hole saw.
No cut and rewelding involved...
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Joined: May 2012
Posts: 1,796 Likes: 5
Talk Morgan Enthusiast
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Talk Morgan Enthusiast
Joined: May 2012
Posts: 1,796 Likes: 5 |
I took mine out 2 years ago, I used a 38mm hole saw in a cordless drill with plenty of lube on the cutter.
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Joined: Apr 2016
Posts: 23
New to Talk Morgan
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OP
New to Talk Morgan
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Did you remove all the baffles?
How does the car sound now?
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Joined: Feb 2012
Posts: 1,664
Talk Morgan Enthusiast
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Talk Morgan Enthusiast
Joined: Feb 2012
Posts: 1,664 |
Did you remove all the baffles?
How does the car sound now? Having heard Mol & Squirrel's DIY cat-less/baffle-less set up and my stage 1 kit next to each other, they are very similar in sound but the stage 1 kit has deeper bass in the exhaust note. They both sound great IMO; I prefer the Stage 1 exhaust note but the hole saw method is much cheaper and you get to retain your original heat shields without the added cost of the new brackets, heat-shields and having to drill another hold in the side of the Mog.
Charlie, Former Editor
Morgan Owners Group - Great Lakes
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Joined: Nov 2013
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Talk Morgan Regular
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Talk Morgan Regular
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andre, Gets people's attention. I've driven past the cops and thet don't seem to care.
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Joined: Apr 2016
Posts: 23
New to Talk Morgan
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OP
New to Talk Morgan
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Removed the exhaust and took a pic of the front baffle....now I understand why the headers are glowing!!!! 
Last edited by andream88; 27/07/16 07:00 AM.
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Joined: Jul 2015
Posts: 2,539
Talk Morgan Expert
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Talk Morgan Expert
Joined: Jul 2015
Posts: 2,539 |
Removed the exhaust and took a pic of the front baffle....now I understand why the headers are glowing!!!! Well.... Thats a bit restrictive!!!
kirkusblog.com
2016 M3W John A Prestwich Special
1952 Ford 8N
1968 Honda CL175,and 2018 Ural Retro
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