Have started the removal of my engine for the new Centa rollers. Spent a couple of hours yesterday and then spent this afternoon getting things disconnected and ready for lifting. Am now at the point where I need the engine crane to go forward. Ordered it on Tuesday 25th, paid for 24 hour delivery and it will probably be delivered tomorrow, the 31st, except I will be out most of the day working so probably won't get it till at least Tuesday. I blame the incompetent, useless bar-stewards I bought it from. Should have paid a little bit more and not wasted two days waiting for an urgent delivery.
Enough of grousing, here's some notes on the undoing of some of the fasteners that people have bee having fun with. With the right tools and a slow, relaxed approach none of them were very awkward (see above for source of the lack of time pressure) and don't worry I know some of them will be challenging to get back in.
Steering rack comfort kit bolts require a 12mm Hex (Allen) key (ideally a socket type with a big lever) and a 22mm spanner for the nut.
The bolts that hold the rack to the brackets are 7/16” UNF and require 5/8” or 16mm spanners and sockets. They feel like they are threaded into the rack housing but aren’t, it’s just a close clearance between the shank of the bolt and the hole in the aluminium housing combined with having been assembled dry making it all a bit tight and difficult to get the bolts out. The bolts don’t want to come out of the rack till it has been shifted sideways a couple of inches and space appears above them.
The brackets are secured with M12 Allen bolts so need a 10mm hex key and 19mm (or 3/4”) spanner. Once the bolts are out and the rack unbolted from them you can drift the bottom end up and backwards a bit with a plastic mallet and down and forward on the top end to free them. BTW; who thinks that non-removable rivetted on P-clips for the brake lines and Lambda sensors are a good idea? I’ll be drilling them out and just using figure-8 tie wraps instead on re-assembly.
Bell housing bolts. These are M10x1.5, most are flanged hex head bolts fitted from the rear (bell housing side) with a couple of Allen bolts on the underside too which are fitted from the front (compensator/engine side).
The Allen bolts just need an 8mm Allen key.
The hex head bolts have 15mm heads.
The bolt at the bottom is easy (assuming car is set up reasonably high for easy underside access.
The lower left-hand bolt is easily reached if you have a 15mm universal socket and a long (280mm) slender extension and a long ratchet to break the set without too much brute force being required. I used 3/8” drive tools, ½” drive tools are probably too bulky. A shallow socket plus a universal joint might work but the universal socket does!
The lower right-hand bolt can be reached using the same tools with an additional 150mm extension after releasing the fuel and brake lines from the plastic clips under the gear box.
The upper right-hand bolt can be reached from above with a combination spanner, or rather two combination spanners. I disconnected the wires from the +ve connection bolt to avoid damaging them first. There is very little room to swing the spanner and I found that I could only move the bolt through a very short arc so alternated between two 15mm rings from different makes till it was loose enough to get the universal socket on again, this time with a rotator ratchet (one with a bevel type drive through it so that once it is on the bolt you just rotate the handle to spin the socket.
The upper LH bolt is straightforward again using the universal socket and a couple of extensions running under the oil tank.
This was all with the engine still attached to its mounts.
Al M3Ws will of course use exactly the same fasteners and the same techniques will apply to all of them...Santa Claus exists...the cheque is in the post...etc.
