Click here to return to the home page.
Classic Morgans
Who's Online Now
6 members (jejemek, RichardV6, DCH, sezznowt, High Hamster, ScottMellor), 246 guests, and 82 robots.
Key: Admin, Global Mod, Mod
Top Posters(30 Days)
+8Rich 94
Newest Members
Scot_SJI, Jimmers, Breen60, Davidmog, Stevecarr
9,596 Registered Users
Newest Topics
3.7 Roadster Greasing Q
by ScottMellor - 26/08/26 05:31 PM
Goodbye Dolly
by Clipper - 25/08/26 09:57 PM
Hot start .... vapour lock
by Pittsartist - 25/08/26 08:00 PM
Immobiliser
by Clipper - 25/08/26 12:42 PM
Monza style fuel cap
by Lionel Mandrake - 25/08/26 09:01 AM
UK car tax on CX Plus Four - bit of a rant
by Neil A - 25/08/26 07:33 AM
tow bar
by G Walker - 24/08/26 06:52 PM
Latest Photos
tow bar
tow bar
by G Walker, August 24
Prescott double anniversary
Prescott double anniversary
by CooperMan, August 18
Air Crash Sites: Cairngorms
Air Crash Sites: Cairngorms
by RedThree, August 13
Four-seater luggage rack
Four-seater luggage rack
by Soleng, August 9
New M3W orange 2012
New M3W orange 2012
by jejemek, August 7
Forum Statistics
Forums39
Topics49,836
Posts837,274
Members9,596
Most Online1,063
Jun 14th, 2026
Today's Birthdays
FitFourfour
Previous Thread
Next Thread
Print Thread
Page 2 of 8 1 2 3 4 5 6 7 8
Joined: Jul 2011
Posts: 1,242
Likes: 30
Has a lot to Say!
Offline
Has a lot to Say!
Joined: Jul 2011
Posts: 1,242
Likes: 30
I would like to add my satisfaction, after fitting Roger's bump stops. As Nick says they improve the back end's ride quite markedly. Near us there is a level crossing that has a marked waved surface. The rear leaf springs would always impact the cut outs in the heel boards, with the "normal" thump. That no longer occurs. For those that worry about the fitment. Roger is very helpful and I managed to fit them fairly easily without removing my hard top. Having removed the tool tray, their is plenty of access although a bit fiddly to get the spanners in the right position.
Quite fun adjusting the height(which is easy) of the stops using blue tack as a tell tale.
Every Morgan is different, but the manufacture of the stops is excellent and the stops themselves are quite progressive, with plenty of adjustment available.
A great idea smile


4/4 Ivory 4.1:1 axle, Mercedes A200 AMG
Joined: Jul 2007
Posts: 27,802
Likes: 749
Member of the Inner Circle
Offline
Member of the Inner Circle
Joined: Jul 2007
Posts: 27,802
Likes: 749
If only they were for sale! Where is Cain when you need him?


JohnV6
2022 CX Plus Four
2025 Renault Scenic Alpine etech "Yvette"
Joined: Mar 2009
Posts: 3,824
Likes: 69
N
nick w Offline OP
Talk Morgan Addict
OP Offline
Talk Morgan Addict
N
Joined: Mar 2009
Posts: 3,824
Likes: 69
Originally Posted By John V6
If only they were for sale! Where is Cain when you need him?

You'll have to bully Roger into making you some. I was singing their praises to my wife yesterday as we were out in the mog. I was deliberately taking "suspension chances" in all sorts of places and, quite frankly, it's a different car since fitting these. Quite how such an enormous benefit comes from such a simple (and therefore truly genius) idea is beyond me but I can't praise them enough. I've had five mogs over many years and wish I'd had these on them all.
Nick
(Sorry Roger if I cause you more work!)

Joined: May 2012
Posts: 1,702
Likes: 35
Rog Offline
Talk Morgan Enthusiast
Offline
Talk Morgan Enthusiast
Joined: May 2012
Posts: 1,702
Likes: 35
Originally Posted By John V6
If only they were for sale!

Yes they are potentially for sale and I have sold some to a few brave people but they are a new design so I am being a bit cautious at the moment.


Roger
2011 Plus 4
Joined: Feb 2013
Posts: 513
Likes: 56
B
Talk Morgan Regular
Offline
Talk Morgan Regular
B
Joined: Feb 2013
Posts: 513
Likes: 56
I copied Rogers design and I have done a lot of miles with them fitted (over 18 months) and they really do make a huge difference I think I posted some pictures on here a while ago showing the installation.

well worth doing, and probably the best chassis improvement for the least money.
and easy to make and fit.

David Byrne

Joined: May 2012
Posts: 1,702
Likes: 35
Rog Offline
Talk Morgan Enthusiast
Offline
Talk Morgan Enthusiast
Joined: May 2012
Posts: 1,702
Likes: 35
Nick, I hope you don’t mind me hijacking your old thread. I need somewhere to park the assembly notes for these things rather than sending them out by PM.




Rear suspension aids - Assembly notes.



Gaining access for fitting
Remove the rear parcel shelf and tool tray to gain access to the damper mounting hoop.

Fitting
First assemble the brackets to the hoop but without the rubber stops. Don’t fully tighten the U-bolts just yet.

Levelling
Level the brackets with a small spirit level before fully tightening the U-bolts. When tightening “wiggle” the U-bolts from side to side to ensure that they clamp up perpendicular to the tube. It’s easy to tighten the U-bolts slightly skewed and run the risk that may work loose over time.



N.B. No need to remove the damper top fixing. The bump stop assembly can be fitted with the dampers in place.

Centralising the stops
Position the stops in the brackets so that they are above the centre of the springs.



Setting the stop height
The objective is to set the stops as high as possible whilst preventing the suspension from impacting the body. Start off by setting them high and slowly lower them. This may take a few attempts or journeys to get right but should minimise the load transferred to the hoop and brackets.

When checking/adjusting the gap between the spring and stop be sure to bounce the car a couple of times to find the car’s correct rest position. Sometimes the dampers or the stiction between the leafs can hold the car in a false position especially if you have been leaning on the car whilst working.

For information only... the gap between the top surface of the spring and lower tip of the stop is about 32mm on my car. I suspect all cars may differ.

It can be tricky measuring the gap precisely. I use blocks of wood cut to thickness as setting gauges.



Caution.... These devices are experiment with limited testing! I have on experience of the consequences of setting the stops lower than necessary. Also, the stops are not intended to be a fix for soft degraded springs. They may be subjected to much higher impact forces in those circumstances.

Protecting the handbrake cables
If you have one of the hoop configurations where the hand brake cable is attached to the same side of the hoop as the bump stop brackets are mounted (type 1 and 2 below) then care should be taken to protect the cable from rubbing.



If the cable runs close to the brackets bounce the rear of the car and observe the cable movement. Look for any rub points where the cable may chafe. Add the two plastic nut cap protectors to the offending nuts.



For extra protection I had some small bore rubber heater hose that I slit with a Stanley knife and slipped over the cable.


And finally don’t forget to check the bolts are tight and the cables are not rubbing after a few miles.


Roger
2011 Plus 4
Joined: Mar 2009
Posts: 3,824
Likes: 69
N
nick w Offline OP
Talk Morgan Addict
OP Offline
Talk Morgan Addict
N
Joined: Mar 2009
Posts: 3,824
Likes: 69
Delighted Roger. Roll on the time when everyone has fitted these.
Nick

Joined: Feb 2019
Posts: 33
D
Just Getting Started
Offline
Just Getting Started
D
Joined: Feb 2019
Posts: 33
What a clever idea, how much, when can I have a pair?

David


2015 Plus 4 Amazon Green Metallic
Joined: May 2012
Posts: 1,702
Likes: 35
Rog Offline
Talk Morgan Enthusiast
Offline
Talk Morgan Enthusiast
Joined: May 2012
Posts: 1,702
Likes: 35
Originally Posted By David Gibson
What a clever idea, how much, when can I have a pair?

David

Thanks David and yes I do have some.

I haven’t been advertising them as such. Initially I made a batch to hopefully offset the cost of making my own. They all went quite quickly to people who contacted me after posting. Since then and to keep up I’ve made a second batch. I still have some of those left but the bad news is… at the moment I have been charging £110 a set plus p&p.

Also if you were interest you would need to check which hoop configuration you have on your car first as there could be an issue fitting the brackets to hoop type 2 (as in the installation notes above). The damper fixing support web appears to vary in size/position across cars. On one car they fitted fine around the web and on another the U-bolt interfered with the web. So far they have been fitting hoop types 1 and 3 ok.

This is the issue


This may be resolved in the future if I make any more as IcePack is kindly evaluating a slightly different bracket design to avoid the web on his car.





Roger
2011 Plus 4
Joined: Feb 2019
Posts: 33
D
Just Getting Started
Offline
Just Getting Started
D
Joined: Feb 2019
Posts: 33
Mine is a 2015 Plus 4 is that any help?
Thanks
David


2015 Plus 4 Amazon Green Metallic
Page 2 of 8 1 2 3 4 5 6 7 8

Moderated by  TalkMorgan 

Link Copied to Clipboard
Powered by UBB.threads™ PHP Forum Software 7.7.5