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Joined: Feb 2010
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SimonH Offline OP
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Originally Posted by Hamwich
Very nice, Simon. It seems a shame that no-one will get to see it! What material is used for the bayonet fitting?


We use nylon 12 for the bayonet fitting
I prototyped on my hot rodded Ultimaker 2, but I sub these out now to a bureau and have them sintered...

It doesn’t matter if no one sees it, I know it’s been done right...

Simon @ Sifab.co.uk
Sifab temporary @gmail.com


Simon @ Sifab.co.uk

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SimonH Offline OP
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We use lots of 3D printed components in nylon as end use products

[Linked Image]
[Linked Image]

These are the baffle flaps fitted around the collector boxes used inside the competition fuel tanks

[Linked Image]

You can see them here, surrounding an in-tank high pressure fuel pump

[Linked Image]
[Linked Image]

And here’s the pump and it’s 3D printed retaining bracket out side of the tank prior to fitting

Simon @ Sifab.co.uk
Sifab temporary @ gmail.com


Simon @ Sifab.co.uk

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Very clever stuff Simon.


JohnV6
2022 CX Plus Four
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Just barreling along
Needs to Get Out More!
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Originally Posted by SimonH

[Linked Image</div><div class=" class="post-image" style="height:auto!important;max-width:100%!important;"/>

And one showing the pump fitted

Simon @ SiFab.co.uk

Sifab temporary @gmail.com


Simon, it looks like the resistive strips for the fuel level sender are exposed to direct contact with the fuel ?


Jon M
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SimonH Offline OP
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Originally Posted by CooperMan
Originally Posted by SimonH

[Linked Image</div><div class=" class="post-image" style="height:auto!important;max-width:100%!important;"/>

And one showing the pump fitted

Simon @ SiFab.co.uk

Sifab temporary @gmail.com


Simon, it looks like the resistive strips for the fuel level sender are exposed to direct contact with the fuel ?



Yup...exactly as the are in a Ford Mondeo, Focus, Fusion, CMax, Fiesta, et al

Simon @ Sifab.co.uk

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Simon @ Sifab.co.uk

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SimonH Offline OP
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And for a change of scenery.....

Some BMW parts....

[Linked Image]


This is a 40 ltr "D Cell", designed to fit into the spare wheel well of a BMW 3 series, foam filled and with a small sump and pick up, to run an external fuel pump


[Linked Image]


These are Group A/DTM suspension strut top mounts, to suit the E30 saloons from the late 80's/early 90's. There's a huge resurgence on building these for Historic Touring Car Racing, so we were commissioned to manufacture a small batch run

Simon @ Sifab.co.uk
Sifabtemporary@gmail.com


Simon @ Sifab.co.uk

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SimonH Offline OP
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Back to something nearer to Morgan...

This is the baffled sump I make for the Rover SD1 Group A historic Touring cars
There’s a few Morgan race cars using them too


[Linked Image]
[Linked Image]
[Linked Image]
[Linked Image]

The sumps are entirely fabricated from scratch, the flange is Nickel Bronze Tig welded on to minimise distortion

There’s also a bolt in Windage tray that fits over the top of the sump

Simon @ Sifab.co.uk

Sifab temporary @ gmail.com


Simon @ Sifab.co.uk

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Car component porn - thanks for posting.

Yours,

Addicted


Paul
Costock, UK
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SimonH Offline OP
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Had this little cutie in about this time last year for a fuel tank.

It's an Abarth 1000

The customer had an original works filler cap that he wanted to use, so we machined up a threaded collar to allow us to screw the cap onto the tank neck.

The cap also had to fit perfectly through the pre cut hole in the bonnet

[Linked Image]
[Linked Image]

Simon @ Sifab.co.uk

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What a tidy garage. It puts mine to shame. Maybe I’ll get the chance to use yours as an inspiration and tidy mine up during the isolation

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