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Wales
by Joske Vermeule, September 1
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Forums39
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Jun 14th, 2026
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Joined: Feb 2021
Posts: 96
OP
Just Getting Started
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Replacing the floor boards _MOG414
April 2020, saw our first partial lockdown so I decided to change the floorboards of MOG414_ Ms Marple.
After stripping off all carpeting and floorboards removed.
Chassis frame was stripped bare, rust inhibited, then primed with Hammerite Rust Beater and finished with 2 coats of black hammered paint - all applied with a fine mohair roller.
Marine grade 3/8"mahogony plywood was fitted and coated from top and bottom with West Systems clear epoxy. Bottom external faces were sprayed with black stone chip protection before installation. Border of ply and chassis flanges were covered with flashing tape. All hardware for re-installation was changed to stainless steel. I cut round washers from the extra flashing and inserted them between s/s washer and external chassis flanges. Result is that no water can get in between floorboards and chassis.
Some months before I had done a test on samples of the plywood I used: 30 days immersed in water. Took them out, dried them. No delamination and once dry all came back to the original 3/8" thickness.
Gearbox and drive shaft covers were also treated and repainted before installation.
Last edited by RenoP53; 13/06/21 05:40 PM. Reason: additinal info
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Joined: Jun 2019
Posts: 1,236 Likes: 40
Has a lot to Say!
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Has a lot to Say!
Joined: Jun 2019
Posts: 1,236 Likes: 40 |
Great attention to detail as usual Renođź‘Ť
Is that a child seat you have installed in the parcel shelf? Looks like another of your excellent additions.
Gordon Duguid
2014 Duratec engine plus 4, Montreal blue.
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Joined: Dec 2008
Posts: 22,366 Likes: 354
Roadster Guru Member of the Inner Circle
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Roadster Guru Member of the Inner Circle
Joined: Dec 2008
Posts: 22,366 Likes: 354 |
Great job. A pity MMC didn't make floors like this.
DaveW
'05 Red Roadster S1
'16 Yellow (Not the only) Narrow AR GDI Plus 4
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Joined: Apr 2016
Posts: 2,519 Likes: 320
miles of smiles Talk Morgan Expert
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miles of smiles Talk Morgan Expert
Joined: Apr 2016
Posts: 2,519 Likes: 320 |
That looks so good, I bet it would float!
I wouldn’t have thought you’d need to worry about water too much in Malta, isn’t it constant scorchio ?
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Joined: May 2017
Posts: 1,633 Likes: 62
Talk Morgan Enthusiast
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Talk Morgan Enthusiast
Joined: May 2017
Posts: 1,633 Likes: 62 |
Another well executed project, West System -the only way to first treat ply if you want it to last.
99 plus 8 indigo
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Joined: Feb 2021
Posts: 96
Just Getting Started
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OP
Just Getting Started
Joined: Feb 2021
Posts: 96 |
Great attention to detail as usual Renođź‘Ť
Is that a child seat you have installed in the parcel shelf? Looks like another of your excellent additions. Thanks Gordon. Actually the baby seat came with the car. I believe it was installed while the car was in Jersey pre 1999. It did influence my choice since I was going to become a grandad 2 months after I bought it from a UK chap. I have both the actual UK and Jersey plates as part of it’s history.
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Joined: Feb 2021
Posts: 96
Just Getting Started
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OP
Just Getting Started
Joined: Feb 2021
Posts: 96 |
That looks so good, I bet it would float!
I wouldn’t have thought you’d need to worry about water too much in Malta, isn’t it constant scorchio ? Thanks It does get hot in Malta but we do have periods of heavy rain with flooded roads.
Last edited by RenoP53; 13/06/21 08:54 PM.
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Joined: Jul 2007
Posts: 28,904 Likes: 352
Salty Sea Dog Member of the Inner Circle
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Salty Sea Dog Member of the Inner Circle
Joined: Jul 2007
Posts: 28,904 Likes: 352 |
Great work! 
Graham (G4FUJ)
Sold L44FOR 4/4 Giallo Fly
'11 MINI Countryman Cooper D All4
'90 LR 90 SW
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Joined: Dec 2009
Posts: 1,004 Likes: 31
Has a lot to Say!
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Has a lot to Say!
Joined: Dec 2009
Posts: 1,004 Likes: 31 |
Great work, I need to replace the wooden housing of my groundwater pump. I will follow the best practice shown and use marine grade plywood and epoxy.
2025 Plus Six - 1909
2009 Roadster
1983 4/4 4str
Board member Morgan Sports Car Club Holland ('21)
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Joined: Jul 2019
Posts: 922 Likes: 1
Talk Morgan Regular
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Talk Morgan Regular
Joined: Jul 2019
Posts: 922 Likes: 1 |
Kevin
2009 Morgan Plus 4 - 4 seater
2015 Subaru Forester 2.0ltr
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