New
by Rex_tulips - 30/07/25 07:59 PM
|
|
|
|
|
|
|
|
Forums34
Topics48,365
Posts813,372
Members9,215
|
Most Online1,046 Aug 24th, 2023
|
|
|
Joined: Nov 2015
Posts: 7,910 Likes: 242
Just barreling along Talk Morgan Guru
|
Just barreling along Talk Morgan Guru
Joined: Nov 2015
Posts: 7,910 Likes: 242 |
Been working on some clutch hydraulics today, this is why you should try and get as much of the old fluid out of the master cyl / feed bottle before you start bleeding or you're just flushing this muck down the lines ![[Linked Image]](https://www.tm-img.com/images/2022/10/06/Clutch-fluid.md.jpg)
Jon M
|
|
|
|
Joined: Aug 2020
Posts: 502
Talk Morgan Regular
|
Talk Morgan Regular
Joined: Aug 2020
Posts: 502 |
Been working on some clutch hydraulics today, this is why you should try and get as much of the old fluid out of the master cyl / feed bottle before you start bleeding or you're just flushing this muck down the lines ![[Linked Image]](https://www.tm-img.com/images/2022/10/06/Clutch-fluid.md.jpg) I gave my reservoir a stir up before syringing it out as there was some cruddy sediment on the bottom, and it came out like that.
2004 Series 1 Roadster
|
|
|
|
Joined: Aug 2020
Posts: 502
Talk Morgan Regular
|
Talk Morgan Regular
Joined: Aug 2020
Posts: 502 |
Fit a relay and a microswitch on the pedal. It's a simple mod and solves the problem. Yes, I went down that route eventually, if you fit a decent plunger switch rated at least 5 amps you don't even need the complexity of a relay  What are these and where do they attach? Is it something that the pedal presses against?
2004 Series 1 Roadster
|
|
|
|
Joined: Dec 2008
Posts: 21,871 Likes: 168
Roadster Guru Member of the Inner Circle
|
Roadster Guru Member of the Inner Circle
Joined: Dec 2008
Posts: 21,871 Likes: 168 |
Later trads use a plunger switch on the brake pedal, mounted on a bracket so that the brake pedal movement closes the contacts in the switch.
Vw use the same method, and doubtless many other manufacturers do the same.
In my early days of Roadster ownership, I fitted a relay, as noted above. Then later on I happened to have a microswitch from Maplins, so made a simple bracket and set it up like the plunger switch.
DaveW '05 Red Roadster S1 '16 Yellow (Not the only) Narrow AR GDI Plus 4
|
|
|
|
Joined: Aug 2020
Posts: 502
Talk Morgan Regular
|
Talk Morgan Regular
Joined: Aug 2020
Posts: 502 |
Later trads use a plunger switch on the brake pedal, mounted on a bracket so that the brake pedal movement closes the contacts in the switch.
Vw use the same method, and doubtless many other manufacturers do the same.
In my early days of Roadster ownership, I fitted a relay, as noted above. Then later on I happened to have a microswitch from Maplins, so made a simple bracket and set it up like the plunger switch. How did you wire the switch in dave? Is it as simple as removing the connections from the original switch, and extending them to the contacts on the switch?
2004 Series 1 Roadster
|
|
|
|
Joined: Dec 2008
Posts: 21,871 Likes: 168
Roadster Guru Member of the Inner Circle
|
Roadster Guru Member of the Inner Circle
Joined: Dec 2008
Posts: 21,871 Likes: 168 |
It's a simple relay rewire in the conventional way. I piggy backed off the original pressure switch initially, then switched the relay through the microswitch instead of through the original switch. It was a long time ago, but plenty of wiring diagrams on line.
I think Craig Jezz recently changed his plunger switch. That set up might be easier to fit.
DaveW '05 Red Roadster S1 '16 Yellow (Not the only) Narrow AR GDI Plus 4
|
|
|
|
Joined: Aug 2020
Posts: 502
Talk Morgan Regular
|
Talk Morgan Regular
Joined: Aug 2020
Posts: 502 |
It's a simple relay rewire in the conventional way. I piggy backed off the original pressure switch initially, then switched the relay through the microswitch instead of through the original switch. It was a long time ago, but plenty of wiring diagrams on line.
I think Craig Jezz recently changed his plunger switch. That set up might be easier to fit. Thanks Dave, hopefully Craig will be along with his way. Easy is key for me 😂
2004 Series 1 Roadster
|
|
|
|
Joined: Mar 2017
Posts: 2,222 Likes: 20
Talk Morgan Expert
|
Talk Morgan Expert
Joined: Mar 2017
Posts: 2,222 Likes: 20 |
It's a simple relay rewire in the conventional way. I piggy backed off the original pressure switch initially, then switched the relay through the microswitch instead of through the original switch. It was a long time ago, but plenty of wiring diagrams on line.
I think Craig Jezz recently changed his plunger switch. That set up might be easier to fit. Yes I had to replace mine, very easy to change, I’m not sure if my 4/4 set up would be the same as others though?. Mine has two switches, one Is the 1213C which I believe talks to the ECU, the other is a 1212C which operates the brake lights. 1212C (brake) when in rest position is open circuit 1213C when in rest position is closed circuit I think that’s right ? HJF (Harry) on here is has all the experience and knowledge of how these switches operate. He helped me. Thanks Harry  ![[Linked Image]](https://tm-img.com/images/2022/08/05/BCB0F7D4-DAB6-4976-BA0A-0E7DA1EDAA04.jpg)
Last edited by Craig Jezz; 10/10/22 07:37 PM.
Craig Jezz
|
|
|
|
Joined: Feb 2016
Posts: 7,944 Likes: 218
Talk Morgan Guru
|
Talk Morgan Guru
Joined: Feb 2016
Posts: 7,944 Likes: 218 |
Just ordered 3 replacement led bulbs from classic car leds. Bet they outlast the car 😂 A good move Leroy. I'm sure CCL were familiar with your LED requirements as they have a good background to Morgan's now, having helped several of us out. For reference though expect them to send two dual intensity red stop/tail lights with BAY15d base and one high intensity red stop light with BA15s base for Cobra repeater. I use mine with clear lens but they work very well with red as well. If your present hydraulic switch is working fine I would leave it in place as LED brake light current draw will be so much less than filament.
Richard
2018 Roadster 3.7 1966 Land Rover S2a 88 2024 Royal Enfield Guerrilla 450 1945 Guzzi Airone
|
|
|
|
Joined: Sep 2009
Posts: 7,342 Likes: 91
Talk Morgan Guru
|
Talk Morgan Guru
Joined: Sep 2009
Posts: 7,342 Likes: 91 |
Yes Craig, you are absolutely right. I had to replace the other switch that controls the ECU. It was a year long nightmare because I didn't know where the fault was and I didn't know that switch existed. This switch was broken which meant that even without brake pedal pressure the circuit was always open although it should be closed without brake pedal pressure. I had no constant throttle and the engine died when accelerating. It was only with the help of other TMs that I found out what was wrong. Just in case your car does not drive well in this way later on, this switch, which is only opened when braking, is a possible and obvious source of error.
'14 4/4 graphite grey
|
|
|
|
|