Originally Posted By nputtick
I'm considering replacing the standard rad in my (low mileage) 2005 4/4 focus zetec (i.e. 1.8 blacktop engine). On recent hot days, driving at "comfort" speeds - not thrashing - over the moors, the fan has been running almost constantly when the engine is under load, usually stopping only when running downhill off the throttle, or idling. Temp gauge is showing 100-105 deg. I'm pretty sure the fan is operating normally as when starting from cold and leaving the engine to idle, it comes on after a few minutes and cycles normally - it is when driving that the constant fan running becomes evident.

With this "performance" I would be loathe to take the car somewhere really hot or to the Alps etc. The only modification to the car is a Librands 4-2-1 s/s manifold and sports exhaust system which did increase power (about +15 bhp on dyno), everything else is standard. There are no badges or other obstructions to the grille. The car has been regularly serviced and the cooling system checked, no leaks, two hoses recently replaced (preventatively - chafing) etc.

The Mulfab radiators are described as about 15% greater surface area, which doesn't sound an awful lot. There is a heavy duty racing version, presumably bigger again? Having the correct mounting points and hose positions would be important.

http://www.mulfab.co.uk/our-products/20/aluminium-radiators-cooling-systems/aluminium-44-radiators

Does anyone have any experience of these radiators, or any alternative suggestions? I will contact Peter at Mulfab for his advice too.

Thanks Nigel


Hello Nigel,
I realise this is from some time ago but I wondered if you resolved the hot running issue?
So far I have:
Changed the thermostat
Changed the radiator for a mulfab one
Made and fitted an undertray to reduce back pressure in the engine bay.
Made and fitted an intake cowl to duct air in below the bumper
Moved the number plate so that it's level with the bumper
Removed the stainless steel mesh behind the grill
Made and fitted side cheeks to block off the area between the rad and the cowel
AND - still the fan comes on, even in this weather so I would be very interested to know if you had any success?
Thanks and regards
Simon


Simon
2002 4/4
1936 Austin 12 light 4 Ascot saloon
2023 AMG Mercedes C300e estate
2021 Audi A1 sport