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Joined: Nov 2006
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Talk Morgan Regular
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Talk Morgan Regular
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Using ever thicker and/or longer wood screws
Unlike dealing with worn or cross-threaded metal fittings, using longer or thicker wood screws is unwise. After all, what keeps a wood screw snug is merely the pressure of thick metal threads into the wood. To use the same wood screw hole and original screw, merely squeeze (tap) a chip or toothpick of wood into the old hole and screw away with the same screw.

Leaking side screens.

Two fitting points are inherently unstable. (duh!) So we must accept leaking/wind entry with Morgan sidescreens. They will often lean or be pushed outboard at their tops, letting wind and rain in despite the draught excluders (a must). I merely hold or push my sidescreens inboard when tightening the knobs by hand and then with my tommy bar. Works a treat. You can even pull the sidescreens for tightening further inward the the draught excluders.
The best Morgan fixes are costlesss.

gmg

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Talk Morgan Sage
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Originally Posted by Mark+4
Added Door Handles.

I found that you can think the door is closed but infact it's not quite closed and you end up with gaps where the wind gets in. The door catch has 2 clicks and with the side screens on we were not pulling hard enough to get to the 2nd click.

So today I fitted some cheap door handles from Car builder, they fold down when not in use.

Just screwed into the Ash top rail of the door, I didn't think they will come loose but if they do, I'll fit some screw inserts.

I've fitted some of the Librand side screen steadies - although their primary function is to keep the side screens nice and tight and prevent bowing, the added bonus is an inner knob/bar you can use to shut the door securely. Bit more pricey than a cheap door handles though!


1972 4/4 4 seater, 1981 MGB GT
1984 Harley Davidson Electra Glide, 1990 Kawasaki ZX10
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Learner Plates Off!
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Learner Plates Off!
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I got the new rotors mounted on the hubs. Holding the bolt head was a pain, so I ground a bevel on one side of a spare socket, which made it a one person job.

[Linked Image]

Just need paint and I'll get everything put back together this week.

[Linked Image]

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Talk Morgan Sage
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Originally Posted by 1854sailor
I got the new rotors mounted on the hubs. Holding the bolt head was a pain, so I ground a bevel on one side of a spare socket, which made it a one person job.

And all the bolt heads now line up beautifully! Makes my OCD very happy smile smile


1972 4/4 4 seater, 1981 MGB GT
1984 Harley Davidson Electra Glide, 1990 Kawasaki ZX10
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Talk Morgan Guru
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Stub axles painted following fitting of newly reamed bushes and new hard chrome kingpins from Cain. Note his flanged kingpin bolts allowing far better contact area onto conical washers below.

[Linked Image]

Just awating collection of disc/hubs following new bearing outers being shrunk in - old bearings found to have slight signs of scoring and overheating. Also a pair of his trick aluminium brake caliper carriers.


Richard

2018 Roadster 3.7
1966 Land Rover S2a 88
2024 Royal Enfield Guerrilla 450
1945 Guzzi Airone
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Looking good Richard. I guess by Wed Morton own't be ready. See you at the pub.


JohnV6
2022 CX Plus Four
2025 MG ZS EV aka Trigger
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Talk Morgan Guru
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Yes the Mini I'm afraid John. Did get one side of suspension re-fitted this morning though without tears, and now have the discs/hubs back so should be ready for a test run soon.


Richard

2018 Roadster 3.7
1966 Land Rover S2a 88
2024 Royal Enfield Guerrilla 450
1945 Guzzi Airone
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Talk Morgan Regular
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Those assemblies look well posh 👍 The rest of the steering components to follow suit ?


Chris

2015 Plus 4 Silverlake Blue
(2014 3.7 Roadster Crystal Blue)
(2012 4/4 Sport Black)


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Talk Morgan Guru
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Thanks Chris thumbs Second side of suspension back on Morton and roughly adjusted yesterday following kingpin and wheel bearing replacement.

[Linked Image]

Another advantage of the SSL RS kit I've had for some time, is that a fair amount of tension can be I unwound out of main spring allowing hand removal and replacement without tears once rebound spring released. This despite being a little tedious having to wind back tension later. Helps with fitting the rebound spring gaiters as well.

Still waiting for paint to dry/harden on chunky brake mounts. Had hoped to use Cain's trick aluminium ones but it appears they are for 5 stud hubs only, which support discs c. 8mm further outboard. Don't ask how I know this swear

Hoping for road test and final adjustment this weekend 🤞


Richard

2018 Roadster 3.7
1966 Land Rover S2a 88
2024 Royal Enfield Guerrilla 450
1945 Guzzi Airone
Joined: Sep 2022
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Just Getting Started
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Just Getting Started
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Just picked up my Morgan (2005 Roadster, V6 3.0L) from Matt at Life's Motors, Southport. New battery, tweak to the front SSL set up, plus electrical work including sorting out too many electrical components going through one 20A fuse and new footwell lights activated with door pressure switches. Loads of other bits done by Matt. Drives like a dream. Very happy.


Roadster V6 3.0L 2005
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