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Original Post (Thread Starter)
#291385 07/26/2015 12:09 PM
by P964
P964
As mentioned in another thread we recently had a windscreen self destruct.
So i have taken to ignore morgan for parts and to do it myself.
Removing the old screens was harder than it seemed. They are well stuck and only let go after a judicious application of brute force.
I found a plastics company who were able to cut replacements using the unbroken screen as template. Left and right are the same and are not curved.
I decided to use 3 mm polycarbonate instead of the 4.5mm acrylic
The sealing of this thinner material and issues with using silicone with the polycarbonate provided some head scratching but eventually sorted it. Fingers crossed its weather tight.

After seeing Callums DIY write up, i have done the same but at 20 mb i will need to find somewhere to put it!
Before and after pictures

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#291560 Jul 27th a 07:48 AM
by P964
P964
Hi Matt
The Morgan Manual website is still under construction, so i have put the "What i did file" in dropbox. See url below
A signup popup box can just be closed. The file is big at 20MB so takes a little time to load.

Not been able to take the screen for a drive yet, work and rain conspire against us for the moment.

Write up is a bit of a ramble but hopefully there are some gems to be found.

https://www.dropbox.com/s/z07cqeqoo9b9i7s/Removal%20of%20Windscreen.ppt?dl=0

Next i want to find a place to put the registration label. Previously was on inside of passenger screen but i think it is intrusive and ugly there. ( unfortunately that is the mandated position on windscreen for motor cars in NZ). Have got a motorcycle label holder, just need to find the perfect place to bolt it. In my opinion, as we have no wipers so we cant have a windscreen so the car mandate doesnt apply?? !! Most likely will put on rear numberplate along with Warrant of Fitness a la motorcycle.

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