Click here to return to the home page.
Classic Morgans
Who's Online Now
8 members (Ncik P, Doug J, Ian Wegg, John Winn, Mikemog6, Gordon D, Mats, John V6), 209 guests, and 56 robots.
Key: Admin, Global Mod, Mod
Top Posters(30 Days)
+8Rich 76
Newest Members
Scot_SJI, Jimmers, Breen60, Davidmog, Stevecarr
9,596 Registered Users
Newest Topics
Are Octopus screwing ev owners
by John V6 - 01/09/26 04:50 PM
4/4 Suspension Install - is this normal?
by ScotiaSteve - 31/08/26 10:52 PM
Delay to bring up oil pressure ( 2006 +4 )
by Cerberas - 31/08/26 03:11 PM
Clarkson Review of Supersport 400
by Stephen888 - 31/08/26 01:09 PM
M3W Treffen Grindelwald 2026 /2
by Laurens - 31/08/26 01:03 PM
M3W Treffen Grindelwald 2026
by Laurens - 31/08/26 01:01 PM
Hood catches rear
by AndyGoff - 31/08/26 11:34 AM
Latest Photos
tow bar
tow bar
by G Walker, August 24
Prescott double anniversary
Prescott double anniversary
by CooperMan, August 18
Air Crash Sites: Cairngorms
Air Crash Sites: Cairngorms
by RedThree, August 13
Four-seater luggage rack
Four-seater luggage rack
by Soleng, August 9
New M3W orange 2012
New M3W orange 2012
by jejemek, August 7
Forum Statistics
Forums39
Topics49,860
Posts837,523
Members9,596
Most Online1,063
Jun 14th, 2026
Today's Birthdays
Jonny72
Previous Thread
Next Thread
Print Thread
Page 1 of 2 1 2
#165455 14/11/13 12:19 PM
Joined: Apr 2011
Posts: 103
IanA Offline OP
L - Learner Plates On
OP Offline
L - Learner Plates On
Joined: Apr 2011
Posts: 103
I am in the process of fitting brake reaction bars and Mulfab's steering bearing kit.
Everything disassembled OK, although it was a bit difficult to remove the old main springs. I actually did it all without removing the calipers.
Now I'm re-assembling, and as those of you who have done this will know, fitting the main springs is a challenge, even though the new ones are shorter to make allowance for the steering bearings.
1. I can use my internal spring compressor to compress the springs, but what type of zip ties should I use and how many to hold the compressed springs safely?
2. I read somewhere that it is OK to leave the original steering brass (?) plate in place, as it doesn't hardly take up any space and becomes redundant. Is this correct?
3. Any tips on replacing the main springs!


1993 Plus 8 Connaught Green
Various older cars and motorcycles
Big American Bulldog
Joined: May 2009
Posts: 3,727
Green & Grown Up
Talk Morgan Addict
Offline
Green & Grown Up
Talk Morgan Addict
Joined: May 2009
Posts: 3,727


http://franks4x4-solograndetour.blogspot.co.uk/
Combat Stress-http://www.justgiving.com/Roadster100
Joined: Apr 2011
Posts: 103
IanA Offline OP
L - Learner Plates On
OP Offline
L - Learner Plates On
Joined: Apr 2011
Posts: 103
Thank you for the links, but I did quite some research before embarking on the project, and so I had seen the info.
What I need to do is simply compress the springs (I have an internal spring compressor that fits the Morgan springs) and hold them compressed to re-insert in to the suspension assembly. However, I am looking for some info from folks who have already done this and used either zip ties or some other method to hold the springs compressed for fitting.


1993 Plus 8 Connaught Green
Various older cars and motorcycles
Big American Bulldog
Joined: Oct 2010
Posts: 168
F
L - Learner Plates On
Offline
L - Learner Plates On
F
Joined: Oct 2010
Posts: 168
I converted my 1993 +8 three years ago to the Mulfab ball thrust bearing conversion with the 140 lb/in springs. I found I did not need to use a compressor at all - just drop the axle stub as far as will go through the hole in the bottom mounting, fit the spring and top tube over it. Then by bending the spring (pull the middle, push the top) you can start to get the top of the spring/tube under the top mounting. Then a good shove gets it in place.
I put the king pin in next, up through the bottom, while the spring is easy to move around to the correct position, and put the top bolt in.
I did it with the calipers and hub taken off, but I don't think that having them left in position would alter any of the above.

You could leave the bronze plate in, but the whole point of the conversion is to get rid of it. If you leave it connected to the spring steel blades, then the ball bearing becomes redundant and you are in effect using the old system. However, the bronze set-up does give more friction, and if you begin to suffer from shimmy, you may prefer to go back to it. So you could put the bronze plate in and leave it disconnected, but make sure it doesn't hit anything, eg shock absorber, as it rotates with the stub axle when steering. And then you could re-instate the flex blades if you wanted to without having to strip it all down again.

Good luck!


Fjemog

1993 Plus 8
Joined: Dec 2008
Posts: 22,360
Likes: 353
Roadster Guru
Member of the Inner Circle
Offline
Roadster Guru
Member of the Inner Circle
Joined: Dec 2008
Posts: 22,360
Likes: 353
I agree with the above. But don't leave the bronze plate in place.
Don't rely on cable ties without spring compressors, but spring compressors can be a bit marginal. Next time I'll probably try it without compressing - it should be possible with a bit of leverage as above.


DaveW
'05 Red Roadster S1
'16 Yellow (Not the only) Narrow AR GDI Plus 4
Joined: Apr 2008
Posts: 12,257
Likes: 317
Scruffy Oik
Member of the Inner Circle
Offline
Scruffy Oik
Member of the Inner Circle
Joined: Apr 2008
Posts: 12,257
Likes: 317
Yup, this is pretty much the way I used to do it. Drop the kingpin, swing a bit so it points outwards, slide the spring and shroud over the pin, I use prybar to tuck the spring under the top mount and then shove it into position with my foot. No need for spring compressors at all, more trouble than they are worth in my view.

Now I have the Suplex kit, it's even easier as the adjusting collar can be simply dialled back.



Tim H.
1986 4/4 VVTi Sport, 2002 LR Defender, 2022 Mini Cooper SE
Joined: Feb 2011
Posts: 14,009
Member of the Inner Circle
Offline
Member of the Inner Circle
Joined: Feb 2011
Posts: 14,009
I was watching Lawrie at Williams fitting my springs last week. He didn't use a spring compressor.


Jays
Former Morgan owner. Gone but hopefully not forgotten!
Joined: Apr 2011
Posts: 103
IanA Offline OP
L - Learner Plates On
OP Offline
L - Learner Plates On
Joined: Apr 2011
Posts: 103
Very good, thanks to all. I will remove the old bronze plate, and try fitting springs without the compressor, or most likely try with minimal compression and 175 pound tensile strength zip ties (at least say 4 around each spring).


1993 Plus 8 Connaught Green
Various older cars and motorcycles
Big American Bulldog
Joined: Sep 2011
Posts: 14,748
Likes: 158
Member of the Inner Circle
Offline
Member of the Inner Circle
Joined: Sep 2011
Posts: 14,748
Likes: 158
Originally Posted By Jays
I was watching Lawrie at Williams fitting my springs last week. He didn't use a spring compressor.

The Suplex system does not need a spring compressor because of the length of the unloaded spring and the fact that it is adjusted to the correct compression after fitting using the screw down adjuster rings.
Because the lower spring is not in compression at static ride height the main spring does not have to have so much compression as that of the current factory system.


Peter

[Linked Image]
Joined: Apr 2011
Posts: 103
IanA Offline OP
L - Learner Plates On
OP Offline
L - Learner Plates On
Joined: Apr 2011
Posts: 103
Just to be absolutely. Sure, when fitting the steering bearing kit, I can discard the damper plate and the damper blade, correct?


1993 Plus 8 Connaught Green
Various older cars and motorcycles
Big American Bulldog
Page 1 of 2 1 2

Moderated by  TalkMorgan 

Link Copied to Clipboard
Powered by UBB.threads™ PHP Forum Software 7.7.5