Click here to return to the home page.
Image of a road.
Who's Online Now
8 members (Sir Percival, Burgundymog, High Hamster, Bishmog, +8Rich, gmcn, nick w, Luddite), 287 guests, and 82 robots.
Key: Admin, Global Mod, Mod
Top Posters(30 Days)
+8Rich 77
Newest Members
Scot_SJI, Jimmers, Breen60, Davidmog, Stevecarr
9,596 Registered Users
Newest Topics
Boats alongsidish last night
by +8Rich - 03/09/26 11:57 PM
Steering bearings
by Ricosan - 03/09/26 06:30 PM
Tyres for 1990 +8
by CJB - 03/09/26 11:16 AM
2018 Sigma 4/4 ride height
by Neville1 - 02/09/26 09:10 PM
CX moaners
by Malachy - 02/09/26 01:20 PM
Plus 4 Steering rack gaiter
by Strathaven - 02/09/26 12:42 PM
Three BMW tales
by DaveW - 02/09/26 09:53 AM
Latest Photos
Wales
Wales
by Joske Vermeule, September 1
tow bar
tow bar
by G Walker, August 24
Prescott double anniversary
Prescott double anniversary
by CooperMan, August 18
Air Crash Sites: Cairngorms
Air Crash Sites: Cairngorms
by RedThree, August 13
Four-seater luggage rack
Four-seater luggage rack
by Soleng, August 9
Forum Statistics
Forums39
Topics49,870
Posts837,673
Members9,596
Most Online1,063
Jun 14th, 2026
Today's Birthdays
Rudolf
Previous Thread
Next Thread
Print Thread
Page 3 of 3 1 2 3
Button #416918 23/12/16 12:33 AM
Joined: Dec 2011
Posts: 1,943
B
Talk Morgan Enthusiast
Offline
Talk Morgan Enthusiast
B
Joined: Dec 2011
Posts: 1,943
Originally Posted By Button
Originally Posted By Arwyn Williams
Well lubricated stainless steel fasteners (both on assembly and removal) and properly lined up fixing holes make the cowl removal and replacement a doddle.

When I rebuilt the 4/4 I spent quite a bit of time getting the cowl set up correctly so it could be easily removed and replaced before I painted the car.

Following on from Buttons suggestion. I used long 2BA stainless set screws with a hex head where space was limited so I could put a ring spanner on them, I used ordinary dome headed screws for the rest of the cowl

Arwyn


2BA????????? I use 10-24 Allen Head screws and nylock nuts. I braze a Allen Wrench into the Allen Head. Use 1/4" air ratchet wrench and very long extension. BTW: Cut the allen wrench so it does not stick up too far. With 3 Morgans I am constantly in one cowl or the other. This makes it easy - err easier.


BTW: If You do not braze, try "JB Weld" I have used that and so far it works OK.


Button
Joined: Aug 2015
Posts: 1,616
Likes: 143
A
Talk Morgan Enthusiast
Offline
Talk Morgan Enthusiast
A
Joined: Aug 2015
Posts: 1,616
Likes: 143
Button - only used 2BA as I've got access to buckets of the things courtesy of a local miltary surplus dealer I know! Sells the things by the pound weight rather individually!

I've access to brazing and silver soldering gear! I make a hefty payment to BOC for the privilege!

Arwyn

Joined: Jan 2016
Posts: 121
P
L - Learner Plates On
OP Offline
L - Learner Plates On
P
Joined: Jan 2016
Posts: 121
on a 50 year old car I don't attempt to remove nuts and bolts I grind them off and replace with new stainless steel ones

Joined: Apr 2014
Posts: 6,958
Likes: 117
Talk Morgan Sage
Offline
Talk Morgan Sage
Joined: Apr 2014
Posts: 6,958
Likes: 117
Originally Posted By Arwyn Williams
only used 2BA as I've got access to buckets of the things courtesy of a local miltary surplus dealer I know! Sells the things by the pound weight rather individually!

2BA is the size of choice for Signalling terminal blocks.


Best Regards
Lang may yer lum reek
Joined: May 2015
Posts: 327
L
Learner Plates Off!
Offline
Learner Plates Off!
L
Joined: May 2015
Posts: 327
I've made an investment in 3 Ali rads, my elise 3 years ago, my 81 caterham 7 12 years ago and my 2011 +4 18months ago. The +4 rad was from Mulfab and was the best part £650 but it should last a "lifetime". The caterham 7 rad is still going strong after 12 years, I think Ali is the way to go for these "kit cars" since whoever the manufacturer uses they do not appear to be manufactured to to the standard of say vw or bmw plastic rads from which I have had upto 14 years trouble free service before selling the cars on. A new caterham that I owned in 2007 had 2 rads under warrenty and my 2011 +4 rad was showing signs of leakage in 2015 hence the investment in a mulfab rad. Change out was pretty straightforward with front raised the rad' dropped out the bottom and the new rad went in from the bottom.

Joined: Jan 2016
Posts: 121
P
L - Learner Plates On
OP Offline
L - Learner Plates On
P
Joined: Jan 2016
Posts: 121
thanks for all the input and Merry Christmas

Joined: Apr 2014
Posts: 3,550
Likes: 5
Talk Morgan Addict
Offline
Talk Morgan Addict
Joined: Apr 2014
Posts: 3,550
Likes: 5
Bog standard saloons don't have to cope with anywhere near the amount of flexion the Mog has to - they probably should have rubber radiators! (I know I know wink)

The Ali condenser on my smart Roadster fall to bits with corrosion about every 5 years, that little car has done almost 170,000 miles though throughout nasty salty winters and is no where near as pampered as an average Mog, it was almost a sacrificial anode to the coolant radiator.


Mark - No Longer driving
Archie the Old English Sheep Mog...........
2010 Roadster 3.0 V6 (S3) wink
Joined: Dec 2011
Posts: 1,943
B
Talk Morgan Enthusiast
Offline
Talk Morgan Enthusiast
B
Joined: Dec 2011
Posts: 1,943
Originally Posted By pcyrgalis
on a 50 year old car I don't attempt to remove nuts and bolts I grind them off and replace with new stainless steel ones


My Makita Angle Grinder is My most useful wrench. It also has put Me in the Emergency Room. Be sure to take off the Guard for maximum effectiveness.


Button
Button #417330 24/12/16 09:19 PM
Joined: Jan 2016
Posts: 121
P
L - Learner Plates On
OP Offline
L - Learner Plates On
P
Joined: Jan 2016
Posts: 121
good advice

Page 3 of 3 1 2 3

Moderated by  TalkMorgan 

Link Copied to Clipboard
Powered by UBB.threads™ PHP Forum Software 7.7.5