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#259510 13/03/15 10:44 PM
Joined: May 2012
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Rog Offline OP
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Here’s a little rainy day garage job for anybody that might be interested and has a saw, a file and a drill.

I always fancied a pair of sun visor but was a bit dubious that some of the aftermarket ones might clash with my mirror and not fully fold down. Also my mirror was bonded slightly off centre so decided to knock these up using perspex.








The Perspex was easily sourced cut to size, edges polished and ready to go. Thought I would try ivory in the first instance to match the car. The interesting bit was the hinges. Couldn’t find anything suitable so ended up butchering an off cut of stainless piano hinge.


Original piano hinge

Hinge sourced here http://www.ebay.co.uk/itm/Piano-Hinge-St...=item3cf071ab37


Hinge disassembled


The new hinges chopped out. The rolls have been squeezed a little to produce a nice firm fit over the pins to ward off any droop and then finally given a bit of a polish to get a mirror finish. Optional spacers added to give a little extra clearance to miss the mirror.



Hinges attached. The Perspex is 330mm x 80mm x 5mm with 20mm rads and sourced here http://www.midlandplastics.co.uk/product/ivory_133/



Might have a bash at a tinted set next, haven’t decided if I really like the ivory yet smile



Roger
2011 Plus 4
Rog #259515 13/03/15 11:32 PM
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Neat job! Thanks for posting.


Rob

Bavaria 46, 20% of Hunter Impala. 100% of another Hunter Impala, black 4/4 Competition
Rog #259521 14/03/15 07:11 AM
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Scruffy Oik
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Lovely, a really neat job! How did you drill the windscreen frame? did you tap a thread in it?


Tim H.
1986 4/4 VVTi Sport, 2002 LR Defender, 2022 Mini Cooper SE
Rog #259526 14/03/15 07:43 AM
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Very neat job Roger. I might have a think about making some up for Nero!


Jays
Former Morgan owner. Gone but hopefully not forgotten!
Rog #259533 14/03/15 08:10 AM
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Super job. Was the screen frame already drilled for the screens? I've thought of doing something similar myself but was concerned that I'd crack the screen if I drilled into the frame.


Steve L.

1996 Plus 8
N22 MOG
Steve +8 #259534 14/03/15 08:16 AM
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Originally Posted By N22MOG
Super job. Was the screen frame already drilled for the screens? I've thought of doing something similar myself but was concerned that I'd crack the screen if I drilled into the frame.


Great job, however:

Damaging the screen is a real risk if drilling the frame. Also it's not uncommon for the glass to move in the frame as the chassis twists. So clearance when on the flat but interference when cornering or off road.

Last edited by deano; 14/03/15 08:19 AM.

Martin (Deano)
Rog #259535 14/03/15 08:16 AM
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Very nice job

And they look great


2008 XXVII Platform, Bugatti Blue Roadster 4 Seater
Rog #259545 14/03/15 08:51 AM
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Drive on the Wild Side
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Super job, well worth the effort.


Adrian

Buggered Off, to a modern none leaky car, heart's still ticking
Rog #259548 14/03/15 09:12 AM
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The modern screen frames have the mounting points already fitted. I'd hate to take the risk of drilling into a frame!


Jays
Former Morgan owner. Gone but hopefully not forgotten!
Hamwich #259550 14/03/15 09:19 AM
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Originally Posted By Hamwich
Lovely, a really neat job! How did you drill the windscreen frame? did you tap a thread in it?


Hi Tim
The later frames have threaded lugs already there. Very neat job isn't it!


BR Colin
Who used to be a Spanner Juggler
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